EaseEmbro Production Suite
A complete software + hardware production management system for embroidery factories.
EaseEmbro began as a problem we lived. Operating an embroidery factory with Dahao machines, we saw time lost to manual production counting and payroll calculation. We built the complete system: IoT sensor nodes mounted on each machine count output in real-time, push to cloud data pipelines, and feed a live dashboard for production, job orders, workers, and payroll calculations including advances, deductions, and shift adjustments.
Key technical decisions
- Sensor type: Proximity + IR for non-contact machine counting
- Communication: WiFi with local fallback buffer for connectivity drops
- Database: Real-time sync with offline-first architecture
- Payroll engine: Rule-based calculation with piece-rate, advance, and deduction handling
- Deployment: Cloud-hosted and accessible via browser on any device